1 brief introduction of machine performance
technical specifications of main machines | best configuration of rigid structure
design features | analysis and design of the best mechanical line casting
the structure of full box hot symmetrical casting is made of high-grade cast iron of milhanna grade
the internal stress can be eliminated by tempering and natural aging
the natural frequency vibration of the structure can eliminate the processing stress of the material
the overall wall large area high rigid column design can effectively improve the rigidity, static and dynamic accuracy
three axis hollow cooling screw drive
cnc swing milling head (b-axis)
design features
design of zero drive chain without backlash for built-in dd motor
high acceleration characteristics
the shortest span between the tool tip point of spindle and the structural support point can achieve the maximum rigidity of cutting
larger yrt bearing improves rigidity
equipped with heidenhain high precision rotary encoder measurement system, full closed-loop control, to ensure the best accuracy
design of cooling system for spindle and b-axis to reduce heat transfer
rotary table (c-axis)
design features
design of zero drive chain without backlash for built-in dd motor
high acceleration and deceleration response characteristics
larger yrt bearing improves rigidity
large rated driving torque, positioning processing, with positioning clamping device of worktable
it can meet the needs of milling and turning, reduce the handling of workpieces and improve the accuracy of products
equipped with heidenhain high precision rotary encoder measurement system, full closed-loop control, to ensure the best accuracy
design of cooling system to reduce heat transfer
adjustable tool setting instrument
design features
it is equipped with ransishaw nc4f230 non-contact laser tool setting instrument with higher precision
automatic tool setting and tool compensation update
the tool setting device can be raised and lowered to save the space of machining surface
the fully sealed sheet metal design protects the tool setting instrument from water and iron chips during processing
infrared probe
design features
it is equipped with ransishaw omp60 trigger optical probe
the alignment and size detection of on-line workpiece can reduce manual detection error and improve product accuracy and processing efficiency
on line auxiliary time saved by 90%
safety sheet metal
appearance
this series of 5-axis milling and turning compound machining center cover is designed in accordance with strict ce safety standards. it uses fully closed sheet metal to prevent operators from entering the operation range during processing, and prevent the use of high-pressure cutting fluid or chips from spraying out of the machine. in addition to the warning plate, the operation door is also equipped with a safety switch to prevent accidents during operation or maintenance. and has a large peep window, convenient for the operator to understand the operation of the machine processing.
clean
the expansion shield and protective sheet metal are used to protect the chips generated during operation, so as to avoid the damage of other mechanisms caused by cutting spatter.
lighting
the working area is equipped with two led lights, and the illumination is maintained above 800lux, providing a suitable bright working environment for the operator.
operability
the operation side is equipped with a split sliding door to provide a large open space for the workpiece to be loaded and unloaded from three directions by using the crown block freely.
2. main components and brands
standard accessories menu
function list of standard accessories (please refer to controller function for electric control part)
configuration of jinling 80p-c five axis milling and turning compound machining center
1. siemens 840dsl top level system controller of five axis linkage belt turning and milling
2. jinling five axis multifunctional swing head
3. jinling motorized spindle dgzx-24012 / 34b2-kfhwvjs
4. hsk-a63 40 tool magazine automatic tool change system (optional □)
5. x / y / z-nsk c3 hollow cooling ball screw drive
6. 7 roller linear slide rails (3 for x-axis and 2 for y / z-axis) - bosch rexroth up
7. x / y / z three axis full closed loop optical ruler
8. temperature control device of electric box
9. spindle cooler
10. screw chip coiling device and rear iron chip conveyor with iron chip car (optional □)
11. the main shaft center water, annular spray
12. the main shaft center blow air, annular blow air
13. five axis head crescent blow water, crescent blow air
14. one front and one side work door safety interlock
15. spindle circulating cooling device
16. waterproof working fluorescent lamp
17. jinling hydraulic station
18. renishaw omp60 infrared probe device
19. renishaw laser tool setting device
20. central centralized automatic feed lubrication device
21. clean the water gun and air interface on the operation side
22. cutting fluid cooling system
23. fully enclosed protective sheet metal
24. operation box
25. the electric box is equipped with air conditioner
26. siemens electronic hand wheel
27. pedal spindle tool release switch
28. foundation horizontal cushion block and foundation bolt
29. adjustment tools and toolbox
30. technical manual